Produced water treatment
Monitor DAF treatment, chemical dosing and unmanned sites with camera analysis, equipment readings and field records in one operating view.
Explore produced water operations →For teams operating water treatment and reuse infrastructure across remote sites. A customer report or a presentation, built from the operating record — not from memory.
XPC brings field reporting, SCADA and MQTT telemetry, and authorized site images into one secure operating view, aligned by site and time — without replacing the control systems you already run.
XPC WaterOPERATIONS REPORTMonthly operations and evidence summary
Assembled from the operating record for the period. Every figure traces to a field entry, an instrument reading, or an analyzed image.
CONTENTS
| Alert timeline | 2 |
| Measured conditions | 3 |
| Evidence for review | 4 |
XPC WaterALERT TIMELINEThreshold events, in order, with the reading that tripped them
XPC WaterMEASURED CONDITIONSDaily measured coverage against the site baseline band
| Zone | Mean | Peak |
|---|---|---|
| Channel 1 | 13% | 27% |
| Channel 4 | 44% | 81% |
| Clear water | 62% | 74% |
BASELINE COMPARISON
| Days inside band | 28 of 31 |
| Days above band | 3 |
| Captures analyzed | 1,116 |
XPC WaterEVIDENCE

| Record | For 19 Aug |
|---|---|
| Field entry | Dosing reduced |
| Instrument | Flow steady |
| Visual | Coverage up |
WHAT WE CONCLUDED
Coverage rose while dosing was reduced and flow held steady. Operator response returned the unit to band within three hours. No equipment fault indicated.
The site ran inside its normal operating band for 28 of 31 days. Four threshold events were raised and all four were closed the same day. One period on 19 August sat above the baseline for roughly three hours; dosing had been reduced the previous shift while flow held steady, and coverage returned to band by 09:20 after the crew responded.
FINDINGS
NEXT
Review dosing change control for night shift. No equipment action required.


The same frame the alert was raised on, with the measurement that raised it. Reviewed by an operator before this deck was sent.
| Record | 19 Aug |
|---|---|
| Field entry | Dosing reduced |
| Instrument | Flow steady |
| Visual | Coverage up |
| Outcome | Back in band 09:20 |
Illustrative report — layout and figures are examples
Applications
XPC is deployed in produced water treatment. The same platform connects site imagery, equipment readings and field records across industrial water operations.
Monitor DAF treatment, chemical dosing and unmanned sites with camera analysis, equipment readings and field records in one operating view.
Explore produced water operations →Track events across treatment, storage and transfer infrastructure supporting data center water supply.
Explore the upstream water workflow →Connect water supply, treatment, dosing and cooling records to explain exceptions at generation sites and powered campuses.
Explore power generation water →Connect produced-water treatment, storage and transfer records to investigate supply interruptions and document the operator response.
Explore produced water for cooling →Monitor equalization, DAF treatment, dosing and discharge records at dairy, poultry and meat processing plants.
Explore food processing wastewater →Industry perspective
XPC connects treatment, storage and transfer records so water operators can investigate exceptions and explain delivery to a data center customer.
See how XPC supports the water chain →
Five problems every treatment provider running remote sites already has. XPC answers all five from one operating record.
Live process view
“We find out something went wrong when somebody drives out there.”
Live readings, device status and recent images in one view. Set a limit on any reading — a level climbing, a pump dropping out — and XPC texts you the moment it crosses.
1,640+ spreadsheets parsed
“The monthly report takes someone a full day to put together.”
Operators keep emailing the spreadsheet they already fill in. XPC parses it, structures it, and turns it into the recurring customer report.
Hover: raw → measured
“‘Looks about right’ is what goes in the log. There is no number.”
Authorized site images are analyzed by zone and measured against that site’s own baseline, so this week is comparable with last week.
30 days, one site
“A customer asks about one day last month and we are digging through email.”
Pull the window. Field record, instrument readings and site images for that site and that period, side by side, for a person to review.
Hover: raw → detected
“Nobody sees a leak start. We see it once it has spread far enough for someone to notice.”
Cameras watch containment, pipework and transfer areas. Liquid where it should not be gets outlined and flagged as a spill zone, on the frame it appears in.
“A load goes out and the only record is a ticket somebody wrote down. When the volume is questioned six weeks later, there is nothing to check it against.”
Time-stamped images of vehicle activity at the transfer point, the tank level on either side of it, and the telemetry for that window — assembled next to the ticket, so a disputed load has a record behind it instead of a memory.
A camera establishes that activity happened. It does not establish volume — that needs tank level, a meter, or a digital ticket. XPC assembles evidence for reconciliation, not certified custody-transfer measurement.
Join the research group
Transfer point · illustrative overlay
Start with one site and one workflow. Agreed success measures, and a decision on day 45.
Technology
Four parts, and you can inspect all of them: where the software runs, what the models actually do, how it reads your control system, and what happens when the network drops.
Technology / Where it runs
Most platforms make you choose them or your own infrastructure. XPC runs either way, from the same codebase, with the same features.
OPTION 1 · HOSTED
We run it. You get a browser and a login, and nothing to maintain.
The fastest way to start. Most customers begin here and stay.
OPTION 2 · ON PREMISE
The same platform as a Docker container on your servers. Your data never leaves your perimeter.
For operators whose security policy will not allow site data to leave the building.
These certifications are held by the colocation facilities that host XPC, and describe the environment the platform runs in.
Technology / The AI
Not a general-purpose vision API pointed at a tank. Each model is trained on this industry’s equipment and scenes, and each runs against the view it was built for. The output is a number you can trend, not an impression.
Camera frame

Model output — Zone Segmentation
Defined zones inside the tank view
Per-zone coverage as a percentage
Trend today against this site’s own baseline
Sludge, water and background separated pixel by pixel, then measured inside the zones drawn for that camera. Because the zones are fixed, this week’s number is comparable with last week’s.
Technology / SCADA
XPC reads your PLCs directly and puts the live process picture for every site behind one single sign-on or multi-factor login. No VPN for each location, and no second control system to learn.
PUMP STATUSrunning / stopped
FLOW RATElive tag
TANK LEVELwith history
CHEMICAL FEEDper unit
Integrations start read-only. XPC watches your control system; it does not drive it, and nothing on this screen writes back to a PLC unless you deliberately enable it.
Technology / Edge hardware
The AIBox sits at the site, talks to the cameras and the PLCs, and keeps working when the link drops. Built and tested by the same people who install it.


Connectivity is the thing that quietly kills remote monitoring projects. Three independent paths and local buffering mean a site keeps recording through an outage and catches up afterwards, instead of leaving a hole in the record on the day someone asks about it.
Set a limit on any reading XPC receives — level, flow, pressure, chemical feed, or a device going quiet. When it trips, the alert goes out by SMS with the site and the value that crossed the line. Your thresholds, your sites, your people.
Illustrative output formats
Leadership
XPC is built, installed and supported by the operators who invented it, together with selected consulting teams. When you call, you get the person who wrote the code or the person who wired the box.

FOUNDER
Founder and lead developer · co-inventor on the pending patent
Ivan architected and developed the XPC platform — the ingestion pipelines, the correlation engine, the reporting, the edge agents, the AI processors and the deployment tooling. Computer science background paired with an MBA, and enterprise software engineering behind him before this.
CO-INVENTOR

Lead AI engineer · computer vision and field deployment
Texas Tech University — magna cum laude graduate
Ryan builds the models behind Zone Segmentation, Colour Depth Determination and Spill Detection — convolutional networks, U-Net segmentation and YOLO object detection. Degrees in computer science and mathematics from Texas Tech, magna cum laude. He also mounts the cameras, wires the AIBox units and handles sensor integration across the Permian Basin, which is why the models are trained on the scenes they actually run against.

It is the fair question to ask a small company, and here is the answer, in writing, before you have to ask.
Team
The platform is a small team. The work is not. XPC is built alongside the industrial water expert crews who run these sites every day — the operators, field techs and equipment people who tell us when something is wrong, and who put up with us mounting cameras on their catwalks.

Equipment shop

Camera install

Gardendale

Pond inspection

CLO2 line

Together on the pad
The crews shown here work for our customers, not for XPC, and appear with their agreement. We are grateful for it. The product is measurably better for having been built on a working site rather than in an office.
Testimonials
Not a survey score. Named operators, engineers and directors running produced water treatment across the Permian Basin and Eagle Ford.
“Managing a fleet of dissolved air flotation systems, including the largest one in the Permian Basin, requires an analytics platform that can scale and be responsive to rapid change. The XPC platform does that, and our customers and staff depend on the reporting and alerting.”
Evan HeminwayTechnology Director
AT SCALE
“When you oversee operation facilities with 600+ million barrels, you need a system that can rapidly bring together field data securely and accurately while being notified of critical alerts. XPC Water and their team has been a proven platform for us over the years.”
FROM THE TOP
“Ivan and the team continually innovate and expand their platform. It is a great pleasure to be using, growing and helping enhance the platform.”
THE SPREADSHEET PROBLEM
“Managing and monitoring hundreds of Excel files that are used in some of the field operations would be impossible without XPC. The platform is accommodating and scales to our needs.”
IN THE FIELD
“XPC Water and their team have earned my trust and respect. This platform is solid and does what is needed.”
BEYOND OPERATIONS
“Our invoice requirements were complex, but the XPC Water platform integrated with Open Link, the supplier platform, and automated the process in days. We could not have managed without it.”
FROM THE PAD
“I have worked on a lot of systems in my career. XPC is simple, complete, and great to run a business with.”
THE BIGGER PICTURE
“With over 218 million barrels of water, XPC has perfected the niche in enabling efficiency and profitability in water treatment. With the abundance of possibilities, XPC can impact oil and gas for the greater good of the environment and its users.”
WHAT THEY ALL SAY
“The platform has been a game changer for us. It just works.”
Quotes are published with each contributor’s agreement and are reproduced as given.
About us
Sager Systems has been building software since 2000. XPC Water is what happened when that experience was pointed at an industry where the data was real, the conditions were hostile, and nobody had connected the pieces.
“If I am asking an operator to trust the number, I should be standing at the tank when we take it.”IVAN SAGER, FOUNDER
We are a technology team, not a services firm with a product attached. The core is small and senior, extended by selected consulting teams when specialist work needs doing, and it stays that way on purpose.
That shape is why a customer request can become a deployed change in days rather than quarters. Startup pace, in an environment that does not forgive mistakes — produced water treatment is regulated, safety-critical and unforgiving of software that guesses. We move quickly and we ship carefully, and those are not in conflict when the people writing the code are the people standing on the catwalk.
There is no sales floor, no account management layer and no marketing department to fund. Money goes into capability, not overhead. Every dollar a customer spends shows up as something the platform can do that it could not do before.
And we are clear about the order of things. Without customers, none of this matters. The roadmap is written on operating sites, by operators, with us listening.
Featured in Energies Media — “Good Chemistry Bonds XPC Water with Orion Water Solutions”, on how the platform is used in produced water treatment in the Permian Basin.
Read the articleContact us
Bring us one water operations workflow. We will show you how XPC fits the field records, equipment readings and authorized site images you already have — or scope a 45-day validation on one of your sites.