// Platform Overview
Three Pipelines. One Intelligent Platform.
XPC Water ingests operational data from three independent sources and uses machine learning to correlate them — catching what any single pipeline alone would miss.
AI-powered operations intelligence that cross-references field operator spreadsheets, IoT telemetry, and camera analysis — detecting treatment anomalies before they become failures.
XPC Water ingests operational data from three independent sources and uses machine learning to correlate them — catching what any single pipeline alone would miss.
Field operators email their daily spreadsheets — that's it. No new tools, no app downloads, no training. XPC Water ingests, parses, validates, and structures the data automatically.
Treatment metrics flow into searchable dashboards and automated reports without a single manual entry. Over 1,640 spreadsheets parsed and counting.
Edge-deployed cameras capture DAF tank conditions continuously. Proprietary AI vision analysis identifies float, sludge, and clear water zones with pixel-level accuracy.
Coverage percentages are tracked frame-by-frame — replacing subjective visual inspections with quantified, auditable data that operators and managers can see from anywhere.
Edge-deployed devices stream real-time sensor data over encrypted MQTT connections — even over cellular in remote locations. Equipment status, flow rates, pressure readings, and environmental data arrive continuously.
27 connected devices. 18,472 messages per minute. 100% TLS encrypted. And every reading is correlated against the other two pipelines to catch what no single source would.
Your DAF tanks run 24/7. Your operators check them a few times per shift. In between, treatment conditions change — float builds, sludge accumulates, chemical dosing drifts. XPC Water's AI camera analysis watches continuously and quantifies what the human eye estimates.
Live production camera feeds from Ranch treatment site · AI zone analysis · XPC Water AI
When the camera sees something different than what the field data reports, XPC Water flags it automatically. This capability is patent-pending — and already running in production.
The camera sees float buildup rising. The field data shows chemical dosing dropping. Neither data source alone tells the full story — but when XPC Water detects that visual conditions and operational data are telling different stories, it triggers an automated alert. Our patent-pending analytics engine connects what's happening at the tank with what's being reported in the field — surfacing problems that neither data source would catch alone.
The XPC Water AIBox is a ruggedized edge computing device that sits at your treatment site. It captures camera feeds, runs edge AI analysis, streams telemetry via MQTT, and connects to the cloud platform over cellular — even in remote Permian Basin locations with limited connectivity.
Unlike generic cloud-only solutions that need constant internet, the AIBox processes data locally and syncs when connectivity is available. Your site keeps running even when the network doesn't.
MQTT-based device connectivity with TLS encryption. Monitor field equipment status, sensor readings, and device health from anywhere.
Advanced statistical anomaly detection applied across multiple data pipelines. Catches deviations that manual review misses.
Daily and weekly reports generated automatically from ingested data. PDF and Excel exports. Configurable per product line.
Each water treatment company gets their own isolated environment. Manage multiple oil & gas operator customers from a single platform.
Six built-in roles from field operators to internal admins. Permission-based access to every feature, report, and data set.
Machine learning models predict treatment outcomes from field data inputs. Per-tenant model training with automatic provisioning.
XPC Water is a Sager Systems LLC product. We're a father-and-son team that builds software in the office and deploys it at treatment sites.
Architect of the XPC Water platform. Designed the multi-pipeline architecture, the intelligent analytics engine, and the patent strategy. Over 218 million barrels of water processed through the platform.
Built the AI camera analysis pipeline and edge device infrastructure. Handles field deployments, hardware installation, and sensor integration at treatment sites across the Permian Basin.
Managing a fleet of dissolved air floatation (DAF) systems, including the largest one in the Permian Basin, requires an analytics platform that can scale and be responsive to rapid change. The XPC Platform does that and our customers and staff depend on the reporting and alerting.
When you oversee operation facilities with 600+ million barrels, you need a system that can rapidly bring together field data securely and accurately while being notified of critical alerts. XPC Water and their team has been a proven platform for us over the years.
Ivan and the team continually innovate and expand their platform. It is a great pleasure to be using, growing and helping enhance the platform.
Managing and monitoring hundreds of Excel files that are used in some of the field operations would be impossible without XPC. The platform is accommodating and scales to our needs.
XPC Water and their team have earned my trust and respect. This platform is solid and does what is needed.
Our invoice requirements were complex, but the XPC Water platform integrated with Open Link, the supplier platform, and automated the process in days. We could not have managed without it.
With over 218 million barrels of water processed, XPC Water has perfected the niche in enabling efficiency and profitability in water treatment capabilities. Featured alongside Orion Water Solutions CEO Gary Griesenbeck, this article covers how XPC's multi-pipeline platform is transforming produced water treatment in the Permian Basin.
Read the Full Article →Whether you're running DAF treatment in the Permian Basin or managing CLO2 operations anywhere in oil & gas produced water — we'll show you exactly how XPC Water fits your operation.
U.S. PATENT APPLICATION
No. 19/645,295
AI-Powered Water Treatment Operations Platform
